Bicycle industry
Efficient conveyor systems for bicycle and e-bike production
OCS helps leading bicycle manufacturers create efficient, flexible, and ergonomic assembly solutions. Our systems optimize the production flow—from the first component to the finished bicycle.
Flexible assembly solutions for a growing industry
Flexible systems
Designed for high variation and order-driven production—from standard bicycles to customer-specific configurations.
Efficient production flows
Lean-adapted flows with high capacity, stable operation, and full control of production.
Ergonomic assembly
360° access and height adjustment provide a better working environment and more efficient assembly at every stage.
Why overhead conveyors?
Overhead conveyors are one of the most cost-effective ways to optimise internal flows. By placing the conveyor track above the work area, you create free floor space, improved ergonomics and clearer workstations.
The friction-based technology eliminates the need for chains and oil, resulting in quieter operation, reduced maintenance and lower energy consumption.
For companies that require fast changeovers or frequently rebuild their lines, overhead conveyors are the obvious choice—they are modular, scalable and easy to adapt to new products or increased volumes.
See how our solutions are used in the bicycle industry
Velo De Ville
The specially designed layout, featuring the flexible OCS overhead conveyor system, enables efficient integration of various processes and cycle times to produce both bicycles and e-bikes on a single production line.
Riese & Müller
As part of the planning of new premises, Riese & Müller wanted to upgrade its production to the latest assembly technology.
Internetstores
The entire OCS system is fully automated and connected to the customer’s own ERP system, enabling precise tracking of the products throughout the entire process.
Bohemia
Bohemia chose to invest in a new assembly line to improve production processes for various types of bicycles. The new assembly line saves valuable floor space in the production hall and is ergonomically designed, resulting in better working conditions for operators.
Used in modern bicycle production worldwide
Our conveyor systems are used by leading bicycle manufacturers, from assembly to the finished bicycle.
What our customers in the bicycle industry achieve
Through long-term partnerships and customized system solutions, we help our customers increase capacity, reduce energy consumption, and create stable production flows.
Increased productivity through lean-optimized assembly lines
Flexible order-based production and shorter lead times
Application areas in bicycle production
OCS solutions cover the entire production flow—from material handling to finished product—with support for both sequential and parallel processes.
Kitting & pre-assembly
Efficient handling of components and material flows ahead of assembly.
Assembly & final assembly
Lean-based assembly lines with sequential or parallel workstations depending on capacity requirements.
Quality control & testing
Integrated stations for inspection and verification before the next step in the flow.
Packaging & dispatch
Smooth transitions from production to packing and distribution.
Flow management & traceability
RFID and SCADA enable real-time monitoring, control, and optimization of production.
Buffering & layout optimization
Smart layouts and buffer zones to balance flows and maximize space efficiency.
Ready to optimize your production?
We analyze your production flows and propose solutions that increase capacity, reduce energy consumption, and improve ergonomics.
