Building blocks
OCS Digital Control
OCS Digital Control (OCS DC) is a modular automation and information concept that connects equipment, control, and business systems. Built for stable operation, high availability, and long-term business value.
A cohesive automation system – from field to business systems
OCS Digital Control is structured in clear layers where each component has a defined responsibility. This provides a robust system that can be developed without disrupting production.
- Clear separation between process, control, and information layers
- Built for continuous development without production stops
- Standardized architecture with high long-term stability
Three layers – a stable control system
OCS Digital Control is based on a clear three-layer architecture where field equipment, control, and superior systems interact. Just like in the aviation industry, real-time critical control is separated from analysis and monitoring – for maximum operational reliability, flexibility, and insight.
Level 1 – Process Equipment (Field I/O)
“Engines, flaps & sensors”
Raw actions & data at the edge of the system
Level 2 – Control (PLC)
“Autopilot for production flow”
Executes commands in milliseconds to keep materials flowing
Level 3 – SCADA (Windows host, PC/Server)
“Operations centre”
Captures all signals, analyzes trends, and turns data into actionable insight
OCS I/O
Our distributed IO‑Link + PROFINET solution delivers real‑time performance, edge‑level intelligence, minimal cabling, high availability, and open‑standard future‑proofing. All in one compact package.
SCADA (Windows host, PC/Server)
Functions as an operational center where all production data is collected, visualized, and analyzed. Provides real-time insights, tracks trends, and converts signals into decision support for operation, optimization, and follow-up.
Control (PLC)
The system’s “autopilot” that controls the material flow in real-time. Executes commands in milliseconds for stable operation and enables manual control under defined conditions – without compromising safety.
Process Equipment (Field I/O)
The system’s physical interface where sensors, motors, and mechanics interact. This is where the actual movements and data collection occur – close to the process, with fast response and high reliability.
OCS PLC
Stand‑alone controller
Keeps conveyors running even if network or SCADA is offline.
Siemens S7‑1500F Fail‑Safe
SIL 3 safety logic integrated; global spare‑parts network.
Customer access
Open standard code & tags for your engineers; safety section locked per regulation.
Decoupled architecture
PLC handles motion; SCADA adds analytics on top.
OCS SCADA
One central SQL data lake
Every tag, alarm & event stored once for “lifetime” traceability.
No PLC touch needed
Analytics layer sits above control; adapt pages without stopping production.
Web pages on demand
Generate dashboards & reports in any browser; no extra licences.
Windows‑native
Runs on standard Windows servers/VMs already present in every IT landscape; adapts to your corporate policies.
OCS SCADA Core Modules*
Our system is more than control — it’s a health check for your conveyor, with smart tools to analyze data, boost performance, and prevent downtime.
