Building blocks
OCS Digital Control
OCS Digital Control (OCS DC) is a modular automation and information concept that connects equipment, control, and business systems. Built for stable operation, high availability, and long-term business value.
An integrated automation system – from field to business systems
OCS Digital Control is structured in clear layers, where each component has a defined responsibility. This provides a robust system that can be developed without disrupting production.
- Clear separation between process, control, and information layers
- Built for continuous development without production stoppages
- Standardized architecture with high long-term stability
Three layers – a stable control system
OCS Digital Control is based on a clear three-layer architecture where field equipment, control, and higher-level systems work together. As in the aviation industry, real-time-critical control is separated from analysis and monitoring—for maximum reliability, flexibility, and insight.
Level 1 – Process Equipment (Field I/O)
“Engines, flaps & sensors”
Raw actions & data at the edge of the system
Level 2 – Control (PLC)
“Autopilot for production flow”
Executes commands in milliseconds to keep materials flowing
Level 3 – SCADA (Windows host, PC/Server)
“Operations centre”
Captures all signals, analyses trends, and turns data into actionable insight
OCS I/O
Our distributed IO‑Link + PROFINET solution delivers real‑time performance, edge‑level intelligence, minimal cabling, high availability, and open‑standard future‑proofing. All in one compact package.
SCADA (Windows host, PC/Server)
Functions as an operations centre where all production data is collected, visualized, and analyzed. Provides real-time insights, tracks trends, and converts signals into decision support for operations, optimization, and follow-up.
Control (PLC)
The system’s “autopilot” that controls material flow in real time. Executes commands in milliseconds for stable operation and enables manual control under defined conditions—without compromising safety.
Process Equipment (Field I/O)
The system’s physical interface where sensors, motors, and mechanics work together. This is where the actual movements and data collection take place—close to the process, with fast response and high reliability.
OCS PLC
Stand‑alone controller
Keeps conveyors running even if network or SCADA is offline.
Siemens S7‑1500F Fail‑Safe
SIL 3 safety logic integrated; global spare‑parts network.
Customer access
Open standard code & tags for your engineers; safety section locked per regulation.
Decoupled architecture
PLC handles motion; SCADA adds analytics on top.
OCS SCADA
One central SQL data lake
Every tag, alarm & event stored once for “lifetime” traceability.
No PLC touch needed
Analytics layer sits above control; adapt pages without stopping production.
Web pages on demand
Generate dashboards & reports in any browser; no extra licences.
Windows‑native
Runs on standard Windows servers/VMs already present in every IT landscape; adapts to your corporate policies.
OCS SCADA Core Modules*
Our system is more than control — it’s a health check for your conveyor, with smart tools to analyze data, boost performance, and prevent downtime.