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BICYCLE & E-BIKE: OVERHEAD- AND FLOOR CONVEYORS

Kitting and assembly line for the bicycle industry

The bicycle and e-bike industry is growing rapidly  and is characterized by innovative solutions with high demands on sustainability and tailor-made solutions.

With a range of leading bicycle manufacturers in our portfolio we have extensive experience from delivering smart conveyor solutions to the bicycle and e-bike industry. We help bicycle manufacturers improve productivity and secure capacity through smart kitting- and assembly line solutions. We offer turn-key solutions with our Power & Free overhead conveyors including a carrier designed for optimal ergonomics for the operators.

With the OCS patented overhead conveyors solution – based on friction instead of space-intensive and inflexible chain or the more expensive EMS Electric Monorail system – all requirements are achieved for smooth, quiet and clean moving.

Overhead conveyor:

  • Friction driven
  • Low noise
  • Oil free and clean
  • Power and free
  • Modular
  • Allows full line accessibility for operators

The carrier:

  • Gives full 360° bicycle accessibility
  • Height adjustable
  • With box for components and hooks for the wheels
  • Connection to saddle hole or frame

For any kind of bicycle:

Mountain bike, road bike, touring bike, e-bike, cargo bike, scooters etc.

  • Assembly line following lean principles and thus high productivity.
  • Batch or mixed order-based production allows just-in-time production.
  • Sequential and/or parallel workstations for various capacity needs.
  • From kitting and pre-assembly to final assembly, quality control and packaging including needed buffers.
  • Smart layout to optimize floor space utilization.
  • Flow management and track & trace using RFID technology and SCADA system.
PDF Brochure for your Bike, E-bike and Cargobike assembly
Please fill in the form below to receive the PDF by email.

    CASE: 

    R&M7

    EFFICIENT KITTING AND ASSEMBLY LINE

    Riese & Müller is a German manufacturer of premium e-bikes, cargo bikes and folding bikes. As part of planning a new building, Riese & Müller wanted to bring its production up to the latest level of technique. After visiting other bike-manufacturers with OCS installations installed, Riese & Müller contacted us to discuss the different solutions and possibilities for bike-assembling using an OCS Overhead Conveyor System.

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    NEW PRODUCTIONLINE FOR BIKES AND E-BIKES

    Leaderfox, part of Bohemia Bike Group, made an investment for a new assembly line, designed to improve the production processes of different types of bikes. The OCS 500 system is space efficient, providing more working space for the operators.  With the modular solution, the system can easily be modified for different types of bikes based on quick changes in demand.

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    Bohemia_11
    Internetstores bike assembly returns

    CONVEYOR FOR HANDLING RETURNS

    Based on previous positive experience with OCS Overhead Conveyor System in in their facility in Gehrde, Internetstores decided to install another OCS system – this time to process all returns.

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    Canyon Employer Branding 02/2016